Prototype 3: Chunks

This prototype explores solid geometries through intelligent mold design and casting processes. With the ultimate goal of generating a large span structure, the design optimizes the compressive capabilities of plaster and the flexibility of metal joints.

Material: Plaster, metal nailing strips
Dimension: 28" x 30" x 20"

Instructor: Roland Wahlroos-Ritter

Final chunks prototype  

Digital rhino assembly diagram  

Completed digtal prototype  

Lasercut pieces for plaster mold  

Casting process  

Cured plaster components  

Notch-insertion joint system